Turnkey Biomass Power Plants, Waste-to-Energy & Industrial Boilers
Turnkey biomass cogeneration, independent power plants (IPPs), and municipal/industrial waste-to-energy facilities, supported by an integrated heavy engineering complex in Aurangabad, India.
Turnkey Power Installed
Utility & Industrial CogenBoilers Commissioned
Global Operating Track RecordMaximum Capacity
Single Boiler Island OutputSteam Profile @ 545°C
High-Efficiency Steam Cycle50+ Years of Boiler Heritage. Global Turnkey EPC Execution.
Combining thermodynamic process design, in-house heavy fabrication, civil-mechanical erection, and plant operations to deliver dependable generation output and lifecycle efficiency.
Turnkey EPC for IPPs & Cogen
Complete balance-of-plant execution for Independent Power Producers (IPPs) and industrial cogeneration facilities. Delivering fuel logistics, combustors, turbine-generators, and high-voltage grid export.
- Single-point commercial EPC responsibility
- Performance-tested heat rate and electrical output
- Civil, structural, mechanical & switchyard integration
Waste-to-Energy & Biomass Boilers
Custom-engineered high-pressure watertube boilers built for refuse-derived fuels (RDF), municipal solid waste (MSW), palm biomass (EFB), distillery spent wash, and agricultural residues.
- Corrosion-resistant stoker geometries
- Atmospheric & circulating fluidized beds (AFBC / CFBC)
- Zero Liquid Discharge (ZLD) slop incineration boilers
Plant Services & Lifecycle O&M
Maximizing long-term asset profitability through comprehensive operations and maintenance (O&M), efficiency debottlenecking, coal-to-biomass revamps, and fast-track spare part turnaround.
- High annual availability via structured outage planning
- Coal-to-biomass fuel switch retrofits
- Rapid emergency outage re-tubing and repairs
Renewable Power Plants & High-Pressure Steam Systems
Engineered for high-availability baseload generation for independent power utilities and steam-intensive industrial plants.
Independent Power Plants (IPPs) & Cogen
Complete turnkey grid-connected biomass power plants and industrial cogeneration systems. Full balance-of-plant execution including fuel receiving, boiler island, steam turbine-generator (STG), flue gas treatment, and high-voltage substation integration.
Waste-to-Energy Plants (WtE / RDF)
Turnkey waste-to-energy facilities engineered for Refuse-Derived Fuel (RDF) and municipal solid waste. Featuring proven reciprocating grate technologies, multi-pass radiant boiler geometry, and acid gas scrubbing compliant with world-class stack emission standards.
Slop & Spent Wash Incineration Plants
Purpose-built incineration steam generators for grain and molasses distilleries. Enables environmental Zero Liquid Discharge (ZLD) compliance while generating green captive power and reusable potash-rich ash.
Fluidized Bed & Grate Boiler Islands
Versatile atmospheric fluidized bed combustion (AFBC) and continuous traveling grate boiler islands delivering dependable process steam with high thermal efficiency, multi-fuel flexibility, and automated DCS control.
20 MW Hau Giang Power Plant, Vietnam
Turnkey execution of a 20 MW baseload biomass power plant. Features dual traveling grate boilers engineered specifically to burn rice husk and agricultural sorghum residues across continuous commercial operation.
Power & Process Steam from Palm Mill Residues & EFB
Palm oil mill residues—particularly Empty Fruit Bunches (EFB)—present severe combustion challenges due to moisture exceeding 50%, volatile alkali salts, and chlorine-induced corrosion. Uttamenergy engineered, manufactured, and commissioned a utility boiler island designed to reliably combust challenging EFB co-fired with palm mesocarp fiber and kernel shell.
Multi-Fuel Combustion Systems
Select a fuel category to view the matched combustion technology, plant configuration, and operating installation.
Agricultural Residues (Bagasse, Husk, Paddy Straw)
Fibrous agricultural residues require balanced fuel distribution, controlled overfire air staging, and conservative furnace heat-release designs to prevent bed clinkering and low-temperature ash agglomeration.
Hau Giang Biomass Power Plant
20 MW (2 × 10 MW) • 2 × 42 TPH @ 67 ata / 490°C • Vietnam
View Reference DetailsHeavy Fabrication Works & Engineering Capacity
Our in-house heavy manufacturing facility in Aurangabad, India eliminates third-party fabricator dependencies. Pressure parts and heavy assemblies are manufactured under accredited ASME Section I (“S”), Section VIII Div 1 (“U”), National Board (“R”), and IBR Special Class quality systems with complete material traceability.
.jpg)
Boiler Steam Drums & Mud Drums
Heavy-wall cylindrical pressure shells formed with 1,000 mm top-roll capacity, precision cold-rolling thick-wall carbon and high-alloy plate up to 150 mm for utility-grade steam drums.
- Forming Capability: Thick Plate up to 150 mm (5.9 in.)
- Shell Diameter: Min ID Ø1,100 mm to Utility-Scale Drums
CNC Machined Headers & Manifolds
Heavy-wall boiler headers, saturated steam manifolds, and downcomers drilled with multi-spindle CNC gantries for precise tube ligament pitch and nozzle weld preparation.
- Components: Superheater Headers & Downcomers
- Quality Control: High-Precision Ligament Pitch Accuracy
Watertube Membrane Wall Panels
Dual automated multi-torch submerged arc welding lines manufacturing 100% gastight watertube furnace panels with controlled heat input and uniform weld penetration.
- Production Setup: Dual Dedicated SAW Production Lines
- Panel Envelope: Continuous Panels up to 15 m (50 ft)
Heavy Pressure Vessels & Columns
Full-penetration longitudinal and circumferential submerged arc welded shells, accumulators, and deaerator tanks certified to international ASME Section VIII standards.
- Welding Process: Full-Penetration Submerged Arc (SAW)
- NDE Inspection: 100% Radiographic / Ultrasonic Testing
High-Temperature Superheater Coils
Tight-radius mandrel cold-bent serpentine tube elements for convective banks, economizers, and superheaters, pre-assembled into transport cassettes for rapid jobsite erection.
- Bending Method: CNC Booster Mandrel Cold Bending
- Bend Geometry: Tight Radii down to 1.5D Centerline
Modular High-Bay Heavy Assembly
Integrated overhead crane fleet across expansive bays, enabling safe rotation, modular pre-assembly of heavy boiler components, and pre-commissioned skid integration.
- Crane Logistics: Full-Span Heavy Overhead Crane Coverage
- Bay Layout: Segregated Clean Assembly & Testing Bays
Over 800 MWe Installed Worldwide
A cumulative record spanning 400+ boiler installations across Southeast Asia, Africa, South America, and India.
Hau Giang Biomass Power Plant
20 MW grid-connected independent power plant firing rice husk and agro-residues via traveling grate boilers.
Smothong Group Company Ltd.
Commercial power boiler island engineered for palm oil mill residues, co-firing high-moisture empty fruit bunches (EFB) with mesocarp fiber and shell.
Municipal Solid Waste (MSW) Facility
Turnkey 7.0 MW municipal waste-to-energy facility in Western India processing 390 tonnes of municipal solid waste daily with high-efficiency reverse-acting reciprocating grate combustion technology.
Leading Sugar & Energy Producer (Karnataka)
Turnkey 25 MW utility cogeneration facility in Southern India operating with high-efficiency 110 ata / 540°C steam parameters on sugarcane bagasse.
Request Complete Reference List & Technical Brochure
Receive our complete reference catalog covering utility biomass IPPs, industrial cogeneration plants, waste-to-energy facilities, and distillery ZLD boilers. Directly opens the dossier upon submission.
Services, Plant Revamps & O&M
Comprehensive engineering services designed to maximize plant uptime, enhance boiler thermal efficiency, and extend operational lifecycles.
Boiler Modernization & R&M
Capacity debottlenecking, superheater metallurgy upgrades, air preheater/economizer additions, and conversion of older coal or fossil-fuel boilers to renewable biomass firing.
Performance Audits & RLA Studies
Thermodynamic efficiency assessments, combustion optimization, and Residual Life Assessment (RLA) studies to debottleneck steam generation and extend pressure part lifespans.
Comprehensive O&M Contracts
Full-scope plant operation and maintenance by seasoned engineers, proactive predictive monitoring, water chemistry management, and structured outage execution.
OEM Spares & Re-Tubing
Direct supply of precision cold-bent boiler tubes, forged fittings, sootblowers, grate bars, and valves manufactured to original equipment standards.
Inquiries
Submit project specifications or tender documentation. Inquiries route directly to our proposals team.
Corporate Headquarters
Uttamenergy Limited
A-2E, 2nd Floor, CMA Tower, Sector 24
Noida – 201301, UP (India)
[email protected]
Manufacturing Facility
Gat No. 53 & 54, Babargaon Village, Uttam Nagar
Gangapur Taluka, Chhatrapati Sambhajinagar (Aurangabad)
Maharashtra – 431109, India